NCC 2019 Volume One
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Specification C1.11 Performance of external walls in fire
This Specification contains measures to minimise, in the event of fire, the likelihood of external walls covered by Clause 2 collapsing outwards as complete panels and the likelihood of panels separating from supporting members.
To clarify that Specification C1.11 aims to minimise the risk, in a fire, of external walls collapsing outwards as complete panels and panels separating from supporting members.
Specification C1.11 contains detailed Deemed-to-Satisfy Provisions that could form part of a solution to achieve CP5. These provisions include solutions to avoid the potential collapse outwards, as whole panels, of concrete external walls in a building with a rise in storeys of not more than 2, and minimum design loads which panel connections must resist during a fire.
This Specification applies to buildings having a rise in storeys of not more than 2 with concrete external walls that could collapse as complete panels (e.g. tilt-up and precast concrete) which—
consist of either single or multiple panels attached by steel connections to lateral supporting members; and
depend on those connections to resist outward movement of the panels relative to the supporting members; and
have height to thickness ratio not greater than 50.
To clarify that Specification C1.11 applies only to buildings with a rise in storeys of 2 or less, where those buildings have concrete external walls that could collapse as complete panels.
Specification C1.11 applies only to buildings with a rise in storeys of 2 or less, where the external walls are constructed using tilt-up and precast concrete panels.
Figure Spec C1.11(1) and Spec C1.11(2) illustrate some of the types of construction covered by Specification C1.11.
Cast-in inserts and fixings must be anchored into the panel with welded bars or be fixed to the panel reinforcement.
Cast-in inserts for top connections and fixings acting together must be able to resist an ultimate load of two times the larger of the forces required to develop—
the ultimate bending moment capacity of the panel at its base; or
the overturning moment at the base of the panel arising from an outwards lateral displacement at the top of the panel equal to one tenth of the panel height.
Lateral supporting members and their connections must be designed to resist the connection forces specified in (b) and (c) and in the case of an eaves tie member the force in the member must be determined assuming that it deforms in a manner compatible with the lateral displacement of the wall panels, and that it acts in tension only.
External wall panels that span vertically must have at least two upper connections per panel to the supporting member, except that where a number of panels are designed to act as one unit, (e.g. tongue and groove hollow-core panels), only two upper connections are required for each unit.
External wall panels that span horizontally between columns must have at least two connections at each column.
Connections providing lateral support to a panel must be designed to remain engaged to the supported panel both before and during a fire.
To provide general requirements for external wall panels which will minimise the risk of them collapsing in a fire and causing death and/or injury.
The concrete shear cone is the element of a panel that provides the bulk of the interconnection or fixing load capacity of the panel to the main structure. The aim of Clause 3(a) is to provide some attachment to the panel after the concrete shear cone has failed during a fire. See Figure Spec C1.11(3).
Clause 3(b) sets out the strength capacity required for top inserts or fixings so that the collapsing framework or roof structure will pull the panel inwards. See Figure Spec C1.11(4). The value for outward displacement of one tenth of the panel’s height is based on observations of deflections on buildings during a fire.
Drilled-in inserts and clips will suffer a greater strength loss from exposure to fire than cast-in inserts. The difference between the factor of two given in Clause 3(b) and of six in Clause 3(c) is based on engineering principles.
The lateral supporting members referred to in Clause 3(d), for “tilt-up type buildings”, may be roof beams or trusses.
Where the wall panels are supported by eaves tie members, Clause 3(d) requires that calculation of the forces in the eaves tie take into account the geometry of the deformations of the eaves tie. Figure Spec C1.11(5) illustrates this requirement.
When applying the provisions of Clause 3(e), panels used in a group have to be actually “designed to act as one unit”. It is not enough for the designer just to nominate the number of panels that are to act together.
While Specification C1.11 mostly applies to vertically spanning panels, Clause 3(f) addresses specific provisions applicable to horizontally spanning panels.
Where vertically spanning external wall panels are located adjacent to columns, connections to the panels must be located and/or detailed to minimise forces that may develop between the panels and columns arising from the restraint of differential displacement.
The requirements of (a) are satisfied by—
detailing the connections and/or the supporting member to sustain a relative outward displacement of (d) between the panels and columns at the connection height where d(m) is calculated as—
the square of the connection height (m) divided by one hundred and twenty-five, when the connection height is less than 5 m; or
the connection height (m) divided by twenty-five, when the connection height (m) is greater than or equal to 5 m; or
in situations where an eaves tie member is used to provide lateral support to external wall panels, the tie member is connected to the panels no closer than a distance (s) from the column where s(m) is taken as one quarter of the panel height (m).
To provide some additional requirements to enhance the safety of vertically spanning external wall panels which are adjacent to columns.
Observation of the effects of fires shows that during a fire:
These results create large forces on fixings of concrete wall panels to steel columns. Accordingly, Clause 4(a) requires that connections minimise the effect of such forces.
The provisions of Clause 4(b) provide two means of complying with Clause 4(a). However, they may not be the only means. Clause 4(a) is a performance criterion.
Clause 4(b) provides two strategies for the designer to adopt to minimise fire induced forces on the means used to fix vertically spanning concrete wall panels to steel columns.
If the supporting framework is a material other than steel, such as concrete or timber, the differential deflections assumed by Clause 4 will not occur, and the requirements of Clause 4(b)(i) and (ii) will be inappropriate.
Clause 4(b)(i) suggests a design of a fixing that will accommodate the expected differential displacement. Figure Spec C1.11(6) illustrates possible solutions to provide for the deflections. The magnitude of the differential deflection given in Clause 4(b)(i)(A) and (B) is based on observations of buildings under fire conditions.
The solution referred to in Clause 4(b)(ii) depends on fixing the concrete panel to the eaves tie member, and taking up the differential deflection in the eaves tie member. The distance this connection must be made away from the column is specified.
If this option is taken, the eaves tie member must be designed to comply with Clause 3(d).